Void region restriction for additive manufacturing via a diffusion physics approach

A longstanding challenge in additive manufacturing (AM), the presence of void regions in additively manufactured components, causes two main issues: the enclosing of build material powder in powder bed fusion techniques and limiting tool access in critical post-processing operations to remove sacrificial support structures. As topology optimization has embraced and overcome many of the obstacles of incorporating AM constraints into the underlying numerical optimization statement, there exist few solutions that directly address this fundamental void region issue. By developing computationally efficient and effective solutions to this problem, the integration of these two advanced technologies can be fully realized. Drawing on inspiration from the principles of diffusion physics, a particle diffusion void restriction (PDVR) method is presented in this work that is capable of encouraging the optimization scheme to generate final designs that are fully accessible. Additionally, this method empowers the user to choose the type of post-processing method to clear support material (eg, three-axis or five-axis milling operations, number and orientation of part set-ups) and, therefore, quantify the level of costs associated with the post-processing operation. The PDVR optimization framework is demonstrated on multiple two- and three-dimensional test problems, with physically manufactured examples depicting the real-world benefits this method admits.     

An intelligent EGWO-SCA-CS algorithm for PSS parameter tuning under system uncertainties

This paper proposes a novel hybrid technique called enhanced grey wolf optimization-sine cosine algorithm-cuckoo search (EGWO-SCA-CS) algorithm to improve the electrical power system stability. The proposed method comprises of a popular grey wolf optimization (GWO) in an enhanced and hybrid form. It embraces the well-balanced exploration and exploitation using the cuckoo search (CS) algorithm and enhanced search capability through the sine cosine algorithm (SCA) to elude the stuck to the local optima. The proposed technique is validated with the 23 benchmark functions and compared with state-of-the-art methods. The benchmark functions consist of unimodal, multimodal function from which the best suitability of the proposed technique can be identified. The robustness analysis also presented with the proposed method through boxplot, and a detailed statistical analysis is performed for a set of 30 individual runs. From the inferences gathered from the benchmark functions, the proposed technique is applied to the stability problem of a power system, which is heavily stressed with the nonlinear variation of the load and thereby operating conditions. The dynamics of power system components have been considered for the mathematical model of a multimachine system, and multiobjective function has been framed in tuning the optimal controller parameters. The effectiveness of the proposed algorithm has been assessed by considering two case studies, namely, (i) the optimal controller parameter tuning, and (ii) the coordination of oscillation damping devices in the power system stability enhancement. In the first case study, the power system stabilizer (PSS) is considered as a controller, and a self-clearing three-phase fault is considered as the system uncertainty. In contrast, static synchronous compensator (STATCOM) and PSS are considered as controllers to be coordinated, and perturbation in the system states as uncertainty in the second case study.     

烟气CO2捕集热能梯级利用节能工艺耦合优化

醇胺法捕集CO₂技术是一种较成熟的CO₂捕集技术，具有吸收速度快、脱除效果好等显著优点，但其操作费用高、解吸能耗大。本文以降低醇胺法捕集烟气中CO₂系统再生能耗为出发点，对常规醇胺法捕集CO₂工艺统进行了节能优化研究。在常规工艺流程基础上引入压缩式热泵节能技术，并利用Aspen Plus软件建立了基于压缩式热泵技术的CO₂捕集工艺流程模型。研究了压缩式热泵与机械蒸汽压缩回收（MVR）热泵、分流解吸、分布式换热、级间冷却4种节能工艺耦合，通过模拟计算与优化，结果说明了最佳节能工艺组合为“解吸塔压缩式热泵+贫液MVR热泵+分流解吸+级间冷却”耦合的CO₂捕集工艺流程，当解吸塔顶气体分流比为0.25∶0.75、冷富液分流比为0.05∶0.95、级间冷却器位于吸收塔17块塔板位置、吸收塔输入冷量为-3.0GJ/h时，系统再生能耗最低，为2.533 GJ/tCO₂，相比常规有机胺工艺（再生能耗4.204GJ/tCO₂）节能率39.748%。     

大方坯结晶器电磁搅拌器结构优化

为改善连铸结晶器内钢液的流动状况，采用有限元法和有限容积法研究了大方坯结晶器电磁搅拌器结构对连铸结晶器内电磁场、流场和温度场分布的影响。结果表明，新型结晶器电磁搅拌器在400 A、3 Hz时产生的电磁力比传统结晶器电磁搅拌器在500 A、3 Hz时产生的电磁力更加均匀，对结晶器内钢液的扰动更强，可提高结晶器内的传热效率，有助于初始凝固坯壳和等轴晶的形成，改善方坯质量。     

楼宇型分布式能源系统设备容量和运行策略优化研究

设备容量优化和运行策略优化是分布式能源系统设计，运行的关键问题。为实现分布式能源系统的经济效益，能效水平和环境效益最大化，针对楼宇型分布式能源系统建立了相对普适化的物理模型和数学模型，以粒子群优化算法和线性规划相结合，采用两阶段优化方法计算系统的最优容量配置，并给出运行策略。以某写字楼的分布式能源系统为例，得到最优的系统设备容量和全年逐时运行策略，并采用遍历法验证计算结果的准确性。优化的分布式能源系统与传统供能系统相比，费用年值降低7.79%，年总能耗降低24.18%，污染物排放量减少了62.77 %。     

γ辐照加工用新型工作模体设计研究

本文研究设计了一种用于获取γ辐照装置辐射场和货物剂量场真实分布的新型工作模体。基于真实γ辐照装置参数构建了有效可用的模拟辐射场，提出了新型工作模体的结构和填料设计方法。采用蒙特卡罗方法和随机填充方法（RCS）模拟计算剂量计套管材料与壁厚、填料小球尺寸、空心填料小球尺寸与壁厚、小球填充方式等影响模体剂量学性能的主要因素的分布规律。在满足计算置信度的前提下，参数优化取值范围为：套管采用壁厚为3~5 mm的铝管，对辐射场干扰不超过4.372 23%；填料选择外径为1~4 cm、壁厚为1.1~11.5 mm、材料等效性好、货物密度模拟范围为0.1~0.5 g/cm³的聚丙烯小球，对辐射场干扰不超过9.998 44%；均匀填充和随机填充模式对辐射场干扰基本持平，且均不超过10%。结果表明，当前设计可行有效，投入低、兼顾参数多且量程更宽，适合推广应用。     

Domestic demand-side response with heat pumps: controls and tariffs

ABSTRACT

Electric heat pumps feature prominently in projected energy transitions in the UK and elsewhere. Owing to their high electricity consumption, heat pumps are viewed as important targets for demand-side response (DSR). Findings are presented from a field trial of a new control system that aims to optimize heat pump performance, including under time-varying tariff conditions. The trial involved monitoring 76 properties with heat pumps, but without dedicated heat storage; 31 of these received the control system. Interviews were conducted with a subsample of 12 participants. The controller successfully evened out electricity demand over the day (reducing the evening peak), but this was associated with increased late night and daytime temperatures. Interview participants reported some disturbance owing to overnight heating and noise, as well as usability issues with the controller interface and hardware. These issues present risks to the future acceptability of such systems. While the system delivered short-term demand reductions successfully, longer-term demand shifting risked causing unacceptable disturbance to occupants. Future control systems could overcome some of the issues identified in this pioneering trial through more effective zoning, using temperature caps or installing dedicated heat storage, but these may either limit the available flexibility or be challenging to achieve.     

A novel minimum weight formulation of topology optimization implemented with reanalysis approach

In this paper, we develop an efficient diagonal quadratic optimization formulation for minimum weight design problem subject to multiple constraints. A high-efficiency computational approach of topology optimization is implemented within the framework of approximate reanalysis. The key point of the formulation is the introduction of the reciprocal-type variables. The topology optimization seeking for minimum weight can be transformed as a sequence of quadratic program with separable and strictly positive definite Hessian matrix, thus can be solved by a sequential quadratic programming approach. A modified sensitivity filtering scheme is suggested to remove undesirable checkerboard patterns and mesh dependence. Several typical examples are provided to validate the presented approach. It is observed that the optimized structure can achieve lighter weight than those from the established method by the demonstrative numerical test. Considerable computational savings can be achieved without loss of accuracy of the final design for 3D structure. Moreover, the effects of multiple constraints and upper bound of the allowable compliance upon the optimized designs are investigated by numerical examples.     

基于(火用)效率目标的环冷机余热回收系统操作参数优化

摘要：针对烧结环冷机余热回收利用率不高的难题，采用分析法建立了评价某钢铁厂烧结环冷机余热回收系统运行效率的效率模型。基于多孔介质模型、局部非热平衡方程、真实气体SRK方程建立环冷机内气固两相换热模型。通过CFD仿真模拟，探究料层高度、循环风机输入烟气温度、烧结矿底部入口风速三项可控环冷机运行工艺参数对系统效率的影响规律。结果表明，料层厚度在1～1.5 m区间每增加0.1 m，效率增加0.8%～1.1%；循环风温在100～140℃之间每增加10℃，效率增加1.4%～1.5%；烧结矿底部入口风速在0.9～1.9 m/s之间每增加0.1 m/s，效率降低0.18%～0.24%。在此基础上，基于工业运行数据建立效率正交试验优化模型，提高了该余热回收系统3.42%的效率。     

基于协同优化算法的流速仪检定系统设计

提出了一种小型轻便的流速仪检定系统的设计方案,并运用改进的多学科协同优化方法求解各学科设计变量的最优解。首先介绍了算法思想及改进措施,并根据系统设计要求建立了各学科的设计变量、目标函数和约束条件；其次,运用遗传算法求解各学科设计变量的最优解,并根据优化结果完善了系统的设计方案,同时运用计算机仿真等方法验证了优化结果的可行性。结果表明,优化后的检定系统满足流体力学效应、匀速运动时间、系统重量等设计要求,同时证明了协同优化算法解决多学科设计优化问题的有效性。